Top 5 Ways Remote Pump Controllers Can Slash Energy Costs for Borewell Irrigation in India

Hey there, fellow farmer! If you’re managing borewells in rural India, you know how skyrocketing electricity bills can eat into your profits. With unpredictable monsoons, depleting groundwater, and rising power tariffs in states like Maharashtra, Punjab, or Tamil Nadu, every drop of water and every unit of energy counts. That’s where remote pump controllers come in. These smart devices let you control your submersible pumps from your phone, saving energy without the hassle of manual checks.

More than 2500+ farmers who are using our product have seen how our water pump controller transforms irrigation and that could be you too. In this guide, we’ll break down the top 5 ways remote pump controllers cut energy costs for borewell irrigation. I’ll explain each one in simple terms and give actionable steps to implement them. No tech jargon, just practical advice to help you save money and irrigate smarter.

1. Automated Scheduling to Match Crop Needs

Manual pumps often run longer than needed, wasting electricity on over-irrigation. Remote controllers let you set timers based on your crops’ water requirements, ensuring the pump runs only when necessary. This can reduce energy use by up to 30% during peak seasons.

Actionable Steps:

• Step 1: You can set the time and duration on our device which will automate the water pump or you can also Download Varun app, connect it to your pump.
• Step 2: Assess your crop cycle, e.g., paddy needs more water in the flowering stage. Use the app to schedule the pump for short bursts, say 2 hours in the morning and evening.
• Step 3: Monitor soil moisture with basic sensors (if integrated) and adjust schedules weekly based on weather apps for your area.
• Step 4: Track your electricity bill before and after aim for at least a 20% drop in the first month.

2. Preventing Dry Running with Real-Time Sensors

Dry running happens when the borewell water level drops, but the pump keeps churning air, burning energy and damaging the motor. Remote controllers have built-in sensors that detect low water levels and auto-shutoff, saving you from costly repairs and wasted power.

Actionable Steps:

• Step 1: Install a remote controller with water level sensors (we’re working on this) during your next pump maintenance. It’s plug-and-play for most submersible pumps.
• Step 2: Set alerts on your phone for low water, e.g., if levels drop below 50%, the pump stops automatically.
• Step 3: Check groundwater trends in your area via apps like India’s Jal Shakti portal and recharge your borewell during rains to avoid frequent dry runs.
• Step 4: You’ll be able to review app logs monthly to see how many times the auto-shutoff kicked in, and fine-tune sensor thresholds for your specific borewell depth.

3. Remote On/Off via RF or GSM to Prevent Forgotten Runs

In busy farming life, leaving pumps on during power cuts is common, leading to overnight waste. Varun’s range of up to 3km via RF remote (S1/S3) or unlimited-range GSM control (S2/S3) lets you switch off from anywhere, via button press on our remote or our app.

Actionable Steps for Rural Farmers:

• Step 1: Opt for Varun S3 for hybrid control; power it with AA batteries for the remote unit and SIM for the base, no subscriptions needed.
• Step 2: Send simple commands from your app on the phone to toggle the pump, ideal for areas with poor signal in remote villages.
• Step 3: Enable auto-restart after power outages, to resume schedules without manual intervention.
• Step 4: Track usage via app dashboards; compare pre-Varun bills to see 20% savings.

4. Overload and Voltage Monitoring for Efficient Power Use

Voltage spikes in Indian rural grids cause pumps to draw excess current, inflating bills. Varun’s overload protection and real-time monitoring (via CT sensor) alert you to issues, optimizing runs during stable hours. Compatible with solar, it shifts loads to free energy sources, with farmers noting 30% reductions in grid dependency.

Actionable Steps for Rural Farmers:

• Step 1: During installation, connect Varun’s colored wires (RYB) to your starter’s phases for seamless monitoring, supporting 3-phase DOL setups up to 40HP.
• Step 2: Set voltage thresholds in the app (e.g., auto-off above 250V) to avoid inefficient high-draw periods.
• Step 3: Integrate with PM-KUSUM solar schemes; Varun’s no-internet mode ensures reliable switching between grid and solar.
• Step 4: Review energy logs sent via app, adjust to off-peak tariffs, saving ₹300-600 monthly.

5. Fault Alerts and Auto-Restart for Zero Downtime Waste

Minor faults like phase failures make pumps run inefficiently, wasting energy until fixed. Varun sends instant alerts for overloads, dry runs, or voltages, with auto-restart post-resolution. This minimizes downtime, as seen on our Dyulabs’ English installation playlists, keeping irrigation precise and bills low.

Actionable Steps for Rural Farmers:

• Step 1: Wire Varun’s relay to your starter coil for fault detection, quick setup without electricians.
• Step 2: Enable notifications for issues; call Dyulabs support (+91 97202 97101) for remote troubleshooting.
• Step 3: Test weekly with remote commands to ensure protections like overvoltage kick in, preventing energy leaks.

Wrapping Up: Start Saving Today with Smart Irrigation

Implementing these ways with a reliable remote pump controller can cut your borewell irrigation energy costs by 20-50%, depending on your setup. It’s not just about savings, it’s about sustainable farming in water-stressed regions of our country. At Dyulabs, we offer affordable, India-made controllers tailored for rural needs, with easy installation and support in local languages.

Ready to make the switch? Explore our products or contact us for a free consultation. Let’s help each other farm smarter!